Infrastructure
Manufacturing
Environmental Control
The whole plant is divided into pressurized and non-pressurized zones with single point entry systems. These zones are backed by a set of HVAC Utility Equipments:
- US make York Air Cooled Chillers – 750 TR
- Zeco make AHUs – 10 AHUs
- Denmark make VFDs in each AHUs.
Assembly Lines
Highly flexible, dedicated semi-automatic assembly lines are installed as per customer requirements.
Assembly shop is located between Surface treatment, BOP store and FG store for minimal material movement.
Plastic Moulding
Fully equipped Plastic Injection Molding Shop (Including Thermo & Thermoset plastic).
The moulding shop is equipped with 22 Nos moulding machines, ranging from 80 Ton to 1300 Ton. It also includes one all electric and one Engel make multi color Injection machine.
Base coating plant
UV Cured, Robotic Spray Basecoat plant in Clean Room environment (10,000 Class) for BMC Reflectors without manual intervention. Line is placed between Plastic Molding and Vacuum coating plant for single line material flow.
SMT Line (surface mount technology)
NEOLITE ZKW has installed In-house SMT line which enables to manufacture the latest, sophisticated, and complex LED designed lamps with competitive price, highest quality, faster delivery time, leading to customer satisfaction.
Integrated hard coating
UV cured, Robotic spray Hard coating Plant in Clean Room environment (10,000 Class) for PC Lenses.
The Hard coat line is integrated with annealing oven and injection molding for online feeding of lens.
Learning centre
We have created a real time learning centre on shop floor where all the production associates will be trained for their role.
Tool room
We have the capability to build complex Toolings / Moulds inhouse and have requisite Infrastructure and Experienced personnel. Our Tool Room is equipped with most modern equipment’s to develop any product from concept to production. The manufacturing Set-up duly integrates with a large tool room, backed by latest software’s and CNC machining facilities.
Manufacturing
ENVIRONMENTAL CONTROL
ASSEMBLY LINES
Highly flexible, dedicated semi-automatic assembly lines are installed as per customer requirements.
Assembly shop is located between Surface treatment, BOP store and FG store for minimal material movement.
PLASTIC MOULDING
Fully equipped Plastic Injection Molding Shop (Including Thermo & Thermoset plastic).
The moulding shop is equipped with 22 Nos moulding machines, ranging from 80 Ton to 1300 Ton. It also includes one all electric and one Engel make multi color Injection machine
BASE COATING PLANT
UV Cured, Robotic Spray Basecoat plant in Clean Room environment (10,000 Class) for BMC Reflectors without manual intervention. Line is placed between Plastic Molding and Vacuum coating plant for single line material flow.
SMT LINE (SURFACE MOUNT TECHNOLOGY)
NEOLITE ZKW has installed In-house SMT line which enables to manufacture the latest, sophisticated, and complex LED designed lamps with competitive price, highest quality, faster delivery time, leading to customer satisfaction.
INTEGRATED HARD COATING PLANT
UV cured, Robotic spray Hard coating Plant in Clean Room environment (10,000 Class) for PC Lenses.
The Hard coat line is integrated with annealing oven and injection molding for online feeding of lens.
LEARNING CENTRE
We have created a real time learning centre on shop floor where all the production associates will be trained for their role.
TOOL ROOM
We have the capability to build complex Toolings / Moulds inhouse and have requisite Infrastructure and Experienced personnel. Our Tool Room is equipped with most modern equipment’s to develop any product from concept to production. The manufacturing Set-up duly integrates with a large tool room, backed by latest software’s and CNC machining facilities.
- AIS Regulations i.e. AIS-012, 010 & 062.
- ECE Regulations i.e. ECE- 6, 7, 8, 19, 20, 23, 50, 57, 112 and 113
- SAE-DOT / FMVSS 571:108
- JIS D-5500
NeoliteZKW is certified company for IATF 16949 – Quality management system; ISO 14001 – Environmental Management System and ISO 45001 – Occupational Health and Safety Management System.
ENVIRONMENT CHAMBER
SALT SPRAY TEST MACHINE
WATER SPRAY CHAMBER
LED TESTING LAB
HOT CHAMBER
COLD CHAMBER
DUST CHAMBER
PROFILE PROJECTOR
CMM
PHOTO GONIOMETER
SPECTRAMETER
ABRASION TEST FIXTURE
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Contact Us
- NEOLITE ZKW Lightings Pvt. Ltd. Plot No. 36, Sector-48, HSIIDC Industrial Estate, Bhadurgarh - 124507, District Jhajjar, Haryana, INDIA
- +91-1276-350001
- info@neolitezkw.com
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